Wire Nails Machine
The manufacturing of wire nails involves a straightforward process known as wire nail manufacturing. Here’s an overview of the steps involved:
1. Wire Selection: The primary material used for manufacturing wire nails is low-carbon steel wire, which comes in the form of coils or spools. The wire’s thickness and diameter are determined based on the desired nail size.
2. Wire Straightening: The wire is fed through a straightening machine to ensure it is free of bends or kinks, making it easier to work with in the subsequent steps.
3. Wire Cutting: The straightened wire is cut into individual nail lengths according to the required nail size. This process is typically done by a cutting machine that accurately measures and cuts the wire.
4. Head Formation: The cut wire pieces are fed into a nail-making machine, where the head of the nail is formed. The machine shapes the head through a stamping process, giving the nail its characteristic head shape (usually flat or round) and creating a slight indentation for improved grip.
5. Point Shaping: Next, the nail’s point is shaped. The wire is cut at an angle to create the nail’s point, making it sharp and ready for penetration into surfaces.
6. Polishing and Coating (Optional): Depending on the desired finish and application, the nails may undergo polishing or coating processes. Polishing can enhance the nail’s appearance and smoothness, while coating with materials like zinc or other alloys can provide corrosion resistance.
7. Quality Control: After production, the nails go through quality control checks to ensure they meet the required standards for size, shape, and quality. Defective or substandard nails are removed from the batch.
8. Packaging: The finished wire nails are sorted and packaged in containers, boxes, or bags, ready for distribution and use in construction, carpentry, or various other applications.
It’s important to note that wire nail manufacturing may vary slightly depending on the specific type and size of nails being produced, as well as the level of automation in the production process.
A wire nails machine is an industrial device used to automate the production of wire nails. It takes in raw material, typically steel wire in coil form, and undergoes several processes to manufacture nails of various lengths and diameters.
The machine includes wire feeding, straightening, cutting, nail forming, and, if required, nail head formation. Some machines may have additional processes like polishing for improved appearance and corrosion resistance.
Wire nails machines are available in different sizes and capacities, catering to various production demands, and they offer increased efficiency and consistency compared to manual nail-making methods. These machines play a crucial role in meeting the demand for wire nails used in construction, carpentry, packaging, and general applications.
Automatic Wire Nails Machine
Ramvijay Engineering Private Limited: The Automatic Wire Nails Machine is a state-of-the-art industrial machine designed to streamline and automate the production of wire nails. It is engineered for efficiency, precision, and high-volume nail manufacturing. The machine is suitable for producing a wide range of nails, including common nails, finishing nails, roofing nails, and more.
Wire Feeding System: The machine is equipped with a reliable wire feeding mechanism that efficiently processes steel wire coils, ensuring smooth and continuous production.
Straightening and Cutting: The wire straightening feature ensures the wire is perfectly straight, while the cutting mechanism precisely cuts the wire into desired nail lengths.
WIRE NAIL MAKING MACHINE
- Model No- R50
Technical Data Sheet | |
---|---|
Wire Diameter (S.W.G. /mm) | 20 swg – 12 swg / 0.9 mm – 2.64mm |
Nail Length Inch (mm) | ¼ inches- 2 inches/ 6.35mm – 51mm |
Max. Nails/min | 700 |
Power Required hp/kw | 2.0 |
Approx. Nett Weight Kgs. | 350 |
Approx. Gross Weight Kgs. | 375 |
Case Size (mm) | 1185 x 155 x 1125 |
Approx. Floor Area (mm) | 1100 x 755 |
Production Estimation
Length (Inches) | Thick SWG | Thick MM | 75% Production (Kgs. / 8 Hrs.) | Average 75% Efficiency |
---|---|---|---|---|
2.0 | 12 | 2.64 | 500 | 500 kgs to 45 Kgs.(Depends on Wire thickness & Nail Length) |
1.50 | 12 | 2.64 | 375 | |
1.50 | 13 | 2.34 | 275 | |
1.25 | 14 | 2.03 | 200 | |
1.75 | 15 | 1.83 | 175 | |
1.50 | 16 | 1.63 | 125 | |
1.00 | 16 | 1.63 | 85 | |
0.50 | 17 | 1.42 | 55 | |
1.00 | 17 | 1.42 | 70 | |
1.50 | 17 | 1.42 | 95 | |
0.50 | 19 | 1.02 | 25 | |
0.75 | 19 | 1.02 | 45 |
WIRE NAIL MAKING MACHINE
- Model No – R150
Technical Data Sheet | |
---|---|
Wire Diameter S.W.G./mm | 12 swg – 6swg / 2.0 mm– 4.8 mm |
Nail Length Inch (mm) | 1.00 inches - 6.00 inches / 25mm-150mm |
Max. Nails/min | 375 |
Power Required hp/kw | 5.0 |
Approx. Nett Weight Kgs. | 1650 |
Approx. Gross Weight Kgs. | 1800 |
Case Size (mm) | 1315 x 1120 x 1130 |
Approx. Floor Area (mm) | 1610 x 1020 |
Production Estimation
Length (Inches) | Thick SWG | Thick MM | 75% Production (Kgs. / 8 Hrs.) | Average 75% Efficiency |
---|---|---|---|---|
6.00 | 6 | 4.88 | 2000 | 2000 kgs to 700 Kgs (Depends on Wire thickness & Nail Length) |
5.00 | 6 | 4.88 | 1800 | |
4.00 | 6 | 4.88 | 1750 | |
2.50 | 8 | 4.06 | 1500 | |
2.00 | 8 | 4.06 | 1400 | |
4.00 | 8 | 4.06 | 1700 | |
3.00 | 8 | 4.06 | 1400 | |
2.50 | 9 | 3.66 | 1200 | |
2.00 | 9 | 3.66 | 1100 | |
1.50 | 10 | 3.26 | 900 | |
2.00 | 10 | 3.26 | 900 | |
2.50 | 10 | 3.26 | 1000 | |
2.00 | 12 | 2.64 | 550 | |
1.50 | 13 | 2.34 | 350 | |
1.25 | 14 | 2.03 | 275 |
WIRE NAIL MAKING MACHINE
- Model No- R200
Technical Data Sheet | |
---|---|
Wire Diameter S.W.G./ mm | 8 swg – 4 swg / 4.0mm - 6.0mm |
Nail Length Inch (mm) | 1.0 inches - 8.0 inches / 25mm – 200mm |
Max. Nails/min | 150 |
Power Required hp/kw | 10 |
Approx. Nett Weight Kgs. | 3500 |
Approx. Gross Weight Kgs. | 3850 |
Case Size (mm) | 2450 x 1500 x 1900 |
Approx. Floor Area (mm) | 1350 x 1270 |
Production Estimation
Length (Inches) | Thick SWG | Thick MM | 75% Production (Kgs. / 8 Hrs.) | Average 75% Efficiency |
---|---|---|---|---|
1.50 | 4 | 5.90 | 700 | 3000 kgs to 2000 Kgs (Depends on Wire thickness & Nail Length) |
2.00 | 4 | 5.90 | 750 | |
2.50 | 4 | 5.90 | 800 | |
3.00 | 4 | 5.90 | 1250 | |
4.00 | 4 | 5.90 | 1800 | |
5.00 | 4 | 5.90 | 2500 | |
6.00 | 4 | 5.90 | 3000 | |
5.00 | 6 | 4.88 | 2100 | |
4.00 | 8 | 4.06 | 1500 |
OTHER ANCILLARY REQUIRED
SR.NO | PARTICULARS |
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01 | POLISIHING DRUM
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02 | POLISIHING DRUM
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03 | POLISIHING DRUM
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04 | CUTTER GRINDER |